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How To Install A Garage Door Opener

Question:
Is there a website out there that shows how to install garage door openers? The manual that comes with mine is hard to figure out. I just need the basics to get started on it.


Answer:
A Yahoo search for "how to install a garage door opener" yielded this as one of the first hits:

www.diynetwork.com/diy/diy_kits/article/0,2019,DIY_13787_2984381,00.html

You need to measure the headroom, that is, the minimum distance between the ceiling and the highest point of the door, which you find by opening the door partially until its to reaches maximum height. The opener may not work if the headroom is too small, but there may be a special low-headroom adapter to get around this.

Assemble everything on the ground and cycle it a few times to make sure the trolley travels correctly and doesn't get jammed at one of the extremes. Most likely you'll have to set up the optical sensor and transmitter to make the opener close. Use only a 3-wire *GROUNDED* outlet for power, and realize that some 3-wire outlets aren't grounded
(this may be OK, but only if the outlet is protected by a ground fault interupter). Remember the opener will be used in a wet environment, so you must eliminate the possibility of electric shock.

Find the center of the garage door opening and install the bracket far enough above this so the top of the door will never touch the bottom of the rail. The opener attaches to this and is then swung up at the opposite end. You'll need a ladder on which the opener can sit temporarily before its attached securely to the ceiling with metal brackets ("L" angle). These brackets may not be included with the opener. You'll likely need to attach 2 L angles to the beams overhead.with 1/4" lag screws, taking care to center the screws exactly in the beams. Decide whether the L angles should go parallel or perpendicular to the overhead wooden beams, and measure to center the opener in the middle of the door opening. Drill holes of proper size to prevent splitting the beams. Then to these L angles bolt flat pieces of steel between the opener and L-angles, using 1/4" bolts, nuts, and lock washers. Do NOT use metal pipe strapping for this; it's far too weak. You probably want the kind of L angle and flat steel that has a hole about every 1/2", resembling Erector Set beams. It's important to use lock washers since the motor vibrates a great deal and can cause bolts to vibrate gradually loosen. In addition, a jam nut against each nut wouldn't hurt.

The trolley arm needs to be attached to the center of the door. Some doors have a bracket for this, but with others you may have to install a horizontal reinforcement beam.

Openers made in the past 10-15 years are designed to not close the door unless the optical safety beam system is installed and working.
Install this device properly since it's one of the most effective safety devices and by far the most sensitive one. You may need to mount the brackets on blocks of wood to let them extend pas any door springs that sit vertically near the floor. Use special electrical staples with cardboard insulators to attach the wiring to the wall since regular staples will pierce the wire insulation. Normally the ends of the wires are stripped and simply wrapped around the contact screws at the opener, but for a neater installation you can use crimp-on spade connectors. Install the wiring for the wall button similarly. Secure the wiring so it can't get tangled in the mechanism, such as with nylon wire ties, and take care not to let it abrade against sharp metal. To protect the wiring, either cover it with split looming, or cover the sharp edges with the looming.

The first time you operate the opener, have the trolley disengaged, in case it jams. After attaching it to the door, adjust the opening and closing limits for the right amount of door travel. Finally, adjust the force settings so the opener doesn't reverse during normal operation. You may have to increase the force as the temperature changes and affects the springs. If the door won't open or close even with the greatest force settings, the door mechanism may be binding, or the springs may have to be adjusted for proper balance. When a door is correctly balanced it will slowly fall when opened about 1/3 of the way and released, slowly rise when opened about 2/3 of the way and released.



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